Metal Sheet Roll Forming Machines

Equipment for the production of metal tile roofing

Download a detailed description of metal sheet roll forming lines.

Our company performs a series fabrication of the automatic production lines of the popular metal tile roofing types, such as Cascade, Monterey, Banga, Andalusia, Joker, Finnera, Adamante, Armorium, etc.

The price of the equipment starts from 38 000 €

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Prepayment 10%

3-year warranty

Benefits of our equipment

High quality of steps forming – sheets without false images
Precise jointing of metal tiles (for high-productivity lines)
3-year warranty on all components and assemblies
Commissioning and training are included into the price (as well as travel and accommodation)
Capacity up to 9 meters per minute (cutting and stacking included)
Metal thickness from 0.35 to 0.6 mm
30 lines in operation can be demonstrated (including SuperMonterey, Cascade, lines for shaped pieces such as apices, corners and so on)

General technical specifications

Technical parameters

Operating rate (including cutting at precise jointing of metal tiles) — up to 9 m/min
Line dimensions — from 21,000 x 2,200 x 2,000 mm
Installed power — from 23.5 kW
Equipment operation temperature mode — at least 4°С
Maintenance staff — 1 person
Line weight — from 11,000 kg

Processed material

Galvanized metal with polymeric coating (GOST 30246-94)
Belt thickness — from 0.35 to 0.6 mm
Roll width — 1,250 mm

Types of metal tile roofing

Shanghai MP30-1000

Andalusia MP50-1000
Modern MP20-1100

Adamante MP30-1150
Cascade MP20-1115

SuperMonterey MP25-1100
Monterey MP24-1100

Monterey MP27-1120
Cascade MP25-1050
Finnera
Banga MP44-1000

Armorium MP27-1120
Joker MP35-1075

Production line components and assemblies

Overhung decoiler

Device for uncoiling of the metal sheets and their further feed into the rolling mill. Equipped with automatic control system.

Technical specifications

Installed power, kW	7,5
Dimensions (L x B x H), mm	2 480 x 1 730 x 1 830
Load capacity, kg	до 10 000
Roll width, mm	1 250
Internal roll diameter, mm	от 480 до 620
Full diameter, mm	1 500
Thickness of rolled metal sheets, mm	0,3...2,0

Benefits of the decoiler

Extended service life; load-carrying ability of up to 10 tonnes without a supporting frame.
Reverse uncoiling in different directions
Allows to uncoil rolls with internal diameter of 500 mm (made in PRC)
Possibility of operation as part of high-speed lines (capacity is enough to quickly uncoil a heavy roll)
Does not damage the inner surface of the roll (in contrast to the double-beat decoiler)
Thrust bearings do not wear out
Equipped with an automatic control system, which allows to monitor the slack, the speed and direction of movement

Additional options

The decoiler may be equipped with mobile charging and lifting trolley. The trolley is required for unloading the crane equipment, which is constantly involved in the offloading of profiled sheeting and the engaging of new rolls.

The decoiler may be equipped with hydraulic unclamping device (for fast engaging of rolls)
Roll decoilers (types and characteristics)

Cutting machine for quick roll change

Cuts the last sheet from the mill in order to quickly change the roll to another color.

Before engaging another roll for the next order, it is necessary to wait until the sheets fully roll out from the mill into the previous order (no waste).

ДTo do this, the line halts the rolling mill in place where the last sheet must be cut. Cutting is carried out with the help of a cutting machine.

The shears can be equipped with a manual or electromechanical drive.

Sheet lamination unit

A device for fixing a roll of film for the lamination of smooth sheet before profiling.

Laminated profiled sheeting is not scratched during transportation and installation; the protective film is removed after installation so the surface is free of scratches and false images.

Profiling rolling mill

Performs its main function – turns a smooth sheet into a corrugated steel sheet.

Benefits of profiling rolling mill

Perfect profile quality on different metals, there are no rerolls and false images
The working tool is made of St40H steel by means of high-precision machining centers
Designed for operation as part of a high-speed line
Rollers and shafts are fixed via a keysteel
Minimum shaft diameter — 100 mm
ДThe tool is equipped with levering feet for installation on an uneven surface
At least 10 years of working tool service

Technical specifications of the mill stand for different types of profiled sheeting

Profile type	Number of mill stands	Weight, kg	Dimensions, mm			Power consumption, kW
Profile type	Number of mill stands	Weight, kg	Length	Breath	Height	Power consumption, kW
Cascade 20	15	7 450	9 700	1 660	2 200	7,5
Cascade 25	15	7 500	9 700	1 660	2 200	7,5
Monterey 24	13	7 300	8 500	1 660	2 200	7,5
Monterey 25	16	7 300	8 500	1 660	2 200	7,5
Monterey 27	15	9 000	9 700	1 660	2 200	7,5
Banga-44	28	18 000	22 000	1 660	2 200	15
Banga Mini-25	16	12 000	10 300	1 660	2 200	7,5
Joker-35	18	10 500	11 100	1 660	2 200	7,5
Andalusia-50	28	18 000	22 000	1 660	2 200	15
Andalusia Mini-27	18	14 000	12 500	1 660	2 200	15
Modern 20	18	10 400	11 100	1 660	2 200	7,5
Shanghai 30	18	10 200	11 100	1 660	2 200	7,5

Stamping device

Formation of transverse steps on a pre-shaped sheet. Supplied complete with oil station.

Benefits

Single-piece stamp (not assembled) – high precision of stamping
High accuracy of tools manufactured using the high-precision machining centers in the US